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Steel Anti-static Raised Floor Production Process

Material: Titan steel anti-static raised floor is made of high-quality alloy cold-rolled steel plates. Each piece of steel anti-static raised floor needs two steel plates as the basic material. Today we will introduce the whole steel raised floor production process.

steel raised floor cutting

Raised floor production process – steel plate cutting 

1. Stretching

We call the bottom plate of steel anti-static raised floor as stretched plate which is made of good quality cold-rolled steel sheets. First, we should adjust the mold and stretch the plate.

2. Punching

After stretching the bottom plate of the steel anti-static raised floor, two steel plates need punching to prepare for the following grouting process.

3. Cutting

In order to produce standard steel anti-static raised floor, we need to cut the steel plates according to the required size.

4. Riveting,  electrowelding

This production step is the critical step in the production process of steel anti-static raised floor. Weld the upper plate and the bottom plate together through the riveting and spot welding process. At this time, the steel anti-static raised floor shows it’s early form.

production process -spot weld

Surface treatment

5. Surface phosphating treatment

In order to form a phosphate anti-corrosive film on the surface, the steel floor needs high-temperature degreasing, cleaning, surface conditioning, phosphating, and re-cleaning processes. As a result, the corrosion resistance improves.

6. Drying

After cleaning, we need to dry the floor first in order to guarantee the later process.

7. Spraying

The next step is to spray the surface of the floor, which is a reliable guarantee for the anti-rust and anti-static properties of the floor.

Spray epoxy powder

8. Curing

The steel floor needs nessary curing after spraying to ensure the effect of last step.

Fill cement

9. Grouting

Then, fill the floor with foam cement. After spraying and sealing the floor with foam cement, it can ensure the strength, density, and uniformity. It can improve the overall load-bearing capacity of the floor. Normally, the worker should let the floor stand for 3 days.

production process - filling cement

Raised floor production process – stick finish 

10.Veneering

The surface is stuck with high-pressure laminate (HPL) or conductive PVC tile. In order to ensure uniform adhesive layer and firm bonding, Titanflor adopts automatic glue spraying equipment and automatic rolling process of mechanical equipment for veneer work.

11. Injection molding or winding

According to the finish types, some need install or inject conductive edge strips around the steel anti-static raised floor. After cleaning the surface, the production of steel anti-static raised floor is completed.

Each steps need quality inspection to ensure the products.

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